Extruded Corrugated PP Panels

Extruded Corrugated PP Panels

 

Extruded corrugated PP panels are premium twin-wall plastic sheets manufactured through continuous extrusion. The hollow internal rib structure delivers an exceptional stiffness-to-weight ratio, making it an ideal, cost-effective replacement for traditional corrugated cardboard, wooden crates, and solid plastic sheets.

 

 
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Quick Specifications

 

Parameter

Standard Capability

Material

100% Virgin or Recycled Polypropylene (PP)

Structure

Hollow Corrugated / Twin-Wall Construction

Thickness

2 mm - 7 mm

Max Width

Up to 2600 mm

Length

Custom cut-to-size

Functional Grades

UV Resistance, Antistatic, Conductive (ESD), Flame Retardant (UL94)

Sustainability

100% Recyclable (Eco-friendly alternative to cardboard and wood)

Customization

OEM / ODM Custom Dimensions, Colors, Die-Cutting & Printing

 

Why Global B2B Buyers Choose Corrugated PP

Lower Total Cost of Ownership (TCO)

High durability allows 50+ reuse cycles, drastically reducing the cost-per-trip in returnable packaging logistics.

100% Recyclable & Circular Economy Compliant

Meets global ESG and environmental standards for sustainable supply chains.

 

Extreme Lightweighting

Reduces total freight weight, cutting transportation costs and carbon emissions.

All-Weather Durability

100% waterproof, chemical-resistant, and washable.

 

Typical End-Use Deliverables
 

Returnable Logistics Packaging

Industrial boxes, totes, sleeves, partitions, layer pads, and dividers.

Surface & Construction Protection

Temporary floor, wall, and countertop protective sheets.

Printing & Display

Outdoor real estate signs, POP displays, and directional signage.

Custom OEM Parts

Agricultural boxes, automotive component trays, and electronic packaging.

 

Technical Specifications & Compliance

 

Technical Parameter

Specification Limits

Thickness Range

2 mm, 3 mm, 4 mm, 5 mm, 6 mm, 7 mm (Custom tolerances available)

Max Sheet Width

Up to 2600 mm

Color Options

White, Black, Blue, Grey, Yellow, Red, Green, Clear, & Custom RAL/Pantone

Surface Treatment

Corona Treatment (Up to 46 dyne/cm for optimal ink adhesion)

Printing Compatibility

UV Flatbed, Screen Printing, Digital Printing, Flexographic

Secondary Processing

Die-cutting, Sonic Welding, Creasing/Folding, Riveting, Edge Sealing

Global Standards Compliance

ISO 9001:2015, RoHS Compliant, REACH SVHC Certified, FDA Food Contact Safe

 

Key Performance Features & Material Options

 

 

Lightweight & Rigid

High strength-to-weight ratio ensures effortless manual handling and lower transit costs.

 

Moisture & Chemical Impermeability

Unaffected by water, oils, solvents, and common industrial chemicals; will not rot, rust, or mildew.

 

High Impact & Puncture Resistance

Absorbs handling shocks and protects delicate parts during long-distance transit.

 

 

 

Fabrication & Conversion Capabilities

Precision Die-Cutting & CNC Routering: Complex geometry for bespoke industrial trays and box blanks.


Ultrasonic Welding & Riveting: Strong structural joining for heavy-duty returnable totes and sleeves.


Edge Sealing & Corner Rounding: Prevents moisture and dirt entrapment in multi-use food or cleanroom packaging.


Custom Creasing & Slotting: Engineered fold lines ensuring zero cracking during box assembly.

Extruded Polypropylene Hollow Core Boards

 

Manufacturing Capability & Quality Control
 

Extrusion Capacity

300 - 470 kg/hour per line, guaranteeing quick turnaround for high-volume contract orders.

Process Monitoring

Real-time online thickness sensors and automatic temperature control ensure consistent sheet density and Grams per Square Meter (GSM).

In-House Quality Testing

Thickness & GSM density verification, drop impact testing, surface energy (Dyne level) testing for printability, and ESD resistivity testing.

Technical Request for Quotation (RFQ) Checklist

Application / End-Use: (e.g., Automotive Layer Pad, Outdoor Sign, Returnable Box)


Dimensions: Thickness (mm) x Width (mm) x Length (mm)


Sheet Weight / Density: Target GSM (if known)


Color & Quantity: Total sheets or finished units

Special Formulations

UV resistant, Antistatic, Conductive, or Flame Retardant

Processing Requirements

Printing, Die-cutting, Creasing, Edge Sealing, or Assembly

Destination & Compliance Requirements

Target market or required certificates (e.g., REACH, RoHS)

 

 

FAQ

 

 

Q: How do I choose the correct sheet thickness and weight (GSM) for my application?

A: Sheet selection depends on load requirements, handling conditions, and structural design. Generally, 2-3 mm panels (400-600 GSM) are ideal for signage and light protection; 4-5 mm panels (700-1000 GSM) suit standard packaging and layer pads; while 6-7 mm panels (1200+ GSM) are engineered for heavy-duty automotive containers and structural dividers.

Q: What is the difference between antistatic and conductive (ESD) PP panels?

A: Antistatic panels (10^6 to 10^9 ohm/sq) prevent the buildup of static electricity and dust, suitable for general electronic housing. Conductive panels (10^3 to 10^5 ohm/sq) actively bleed off electrostatic charges rapidly, providing essential protection for highly sensitive microelectronics and semiconductor components during transit.

Q: Can these corrugated PP sheets be used outdoors long-term without degrading?

A: Standard polypropylene degrades under prolonged sunlight. For outdoor applications like real estate signs or agricultural totes, we incorporate specialized UV stabilizers (HALS) into the polymer mix to ensure 2 to 5+ years of outdoor lifespan without color fading or material embrittlement.

Q: Are corrugated PP panels a direct cost-effective replacement for cardboard?

A: While the initial unit cost of PP corrugated panels is higher than single-use paper cardboard, PP panels can be reused 50 to 100+ times and are 100% waterproof.

Q: What custom secondary processing and printing options do you offer?

A: We offer full conversion capabilities including precise die-cutting, sonic welding, custom creasing, edge-sealing (to prevent contamination), and surface Corona treatment up to 46 dyne/cm for high-adhesion screen, digital, or UV flatbed printing.

Jiangsu Jianglin Yihai New Material Science & Technology Co., Ltd. is one of the most professional extruded corrugated pp panels manufacturers and suppliers in China, also supports customized service. Please feel free to wholesale advanced extruded corrugated pp panels for sale here and get free sample from our factory. For price consultation, contact us.

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