Jiangsu Jianglin Yihai New Material Science & Technology Co., Ltd. is one of the leading manufacturers and suppliers of extruded pp hollow core boards in China. With abundant experience, we warmly welcome you to wholesale premium extruded pp hollow core boards for sale here from our factory. All customized products are with high quality and competitive price. For quotation, contact us now.
Extruded PP Hollow Core Boards
Extruded PP hollow core boards are continuous-extruded, twin-wall polypropylene panels. Designed with structured internal ribs between two flat surfaces, these boards significantly reduce overall material weight while providing superior panel stiffness, impact resistance, and long-term durability.
Available as flat protective sheets or precision-converted industrial components, our PP hollow boards can be customized through die-cutting, creasing, punching, sonic welding, screen/digital printing, and edge sealing.
Material & Twin-Wall Core Engineering
Our boards are manufactured from high-purity polypropylene thermoplastics engineered for high-cycle reusable packaging and rugged industrial components.
Zero Water Absorption: Complete resistance to moisture, humidity, and liquid exposure.
High Strength-to-Weight Ratio: Substantially lighter than solid plastic or wooden alternatives.
Chemical Inertness: Excellent resistance to common oils, grease, solvents, and cleaning agents.
Easy Fabrication: Highly adaptable to die-cutting, folding, sonic welding, and custom assembly.
Material Performance Comparison
|
Performance Property |
PP Hollow Board |
Corrugated Cardboard |
Solid Plastic Sheet (PVC/ABS) |
|
Moisture / Water Resistance |
100% Waterproof |
Absorbs moisture; degrades |
Waterproof |
|
Reusable Life Cycles |
High (50–100+ cycles) |
Low (1–3 cycles) |
Very High |
|
Weight Efficiency |
Extremely Lightweight |
Lightweight |
Heavy |
|
Dust & Fiber Free |
Yes (Cleanroom compatible) |
No (Generates paper dust) |
Yes |
|
Chemical & Oil Resistance |
Excellent |
Poor |
Good to Excellent |
|
Recyclability |
100% Recyclable (PP) |
Recyclable (if clean) |
Recyclable |
|
Total Cycle Cost |
Lowest (Multi-use) |
High (Single-use replacement) |
High initial investment |
Specification Selection Matrix
|
Procurement Objective |
Critical Parameters to Review |
Recommended Target Range |
|
Weight Reduction in Logistics |
Basis Weight (GSM), Rib Geometry |
2mm–3mm / 350g–500g |
|
Heavy Stacking / Layer Pads |
Thickness, GSM, Internal Wall Thickness |
4mm–6mm / 900g–1500g |
|
Repeated Folding / Tote Boxes |
Rib Orientation, Crease Line Depth, Resin Grade |
Impact Polymer Grade / 4mm–5mm |
|
Outdoor Signage & Displays |
UV Stabilizer Content, Corona Treatment |
3mm–5mm / Corona > 46 Dynes |
|
Automotive Part Separators |
Surface Softness, Anti-Static (ESD) Class |
Surface Laminate / Surface Resistivity 10^6 - 10^9 Ohm |
Standard Technical Specifications
|
Parameter |
Factory Capability & Standard Ranges |
|
Material Base |
100% Recyclable Polypropylene (PP) / Flame Retardant / Conductive / Anti-Static |
|
Thickness Range |
2.0 mm to 12.0 mm (Customizable) |
|
Basis Weight (GSM) |
300 g/m² to 3000 g/m² |
|
Max Extrusion Width |
Up to 2600 mm (102 inches) |
|
Length |
Custom cut-to-size / Continuous roll options available |
|
Color Options |
Standard White, Blue, Black, Grey, Natural, or Custom RAL Matching |
|
Surface Corona Treatment |
42 – 48 Dynes/cm for long-term ink adhesion |
|
Dimensional Tolerances |
Thickness: +/- 0.2mm | Width: +/- 2mm | Length: +/- 2mm |
Printing & Custom Fabrication Options
Our facility provides end-to-end processing to convert flat sheets into ready-to-use industrial components:
Corona Surface Treatment: High-grade online corona treatment ensures durable ink anchoring for UV digital, flexographic, and screen printing.
Precision CNC & Die-Cutting: High-speed automatic die-cutting and CNC routing for intricate shapes, radius corners, and mounting holes.
Custom Creasing & Edge Sealing: Precision creasing across or along ribs for smooth, split-free folding. Edge-sealed options available to prevent liquid or dirt intrusion into hollow channels.
Ultrasonic Welding & Riveting: Strong joint fabrication for heavy-duty collapsible containers, sleeves, and dividers.
Applications & Field Use Cases
|
Application Field |
Typical Uses |
Key Material Benefits |
|
Automotive Logistics |
Part separators, layer pads, protective inserts, returnable packaging panels |
High impact resistance, oil resistance, surface protection for delicate parts |
|
Industrial Packaging |
Collapsible sleeve packs, corrugated plastic boxes, bin dividers, layer pads |
Repeated usability, high stacking strength, moisture resistance |
|
Agriculture & Produce |
Fresh produce picking boxes, tree guards, cold-chain containers |
Wash-down compatible, zero water degradation, lightweight |
|
Signage & Displays |
Temporary site signs, directional boards, retail point-of-sale displays |
Weather resistant, UV stabilized, high ink adhesion |
Manufacturing Capabilities & Quality Assurance
|
Category |
Capability / Protocol |
|
Extrusion Lines |
8 high-speed continuous extrusion lines with automatic thickness gauges |
|
Monthly Capacity |
1,200 Metric Tons of finished PP hollow sheets |
|
Processing Machinery |
Automated flatbed die-cutters, high-speed CNC routers, automatic edge-sealers |
|
Quality Inspections |
Real-time thickness tracking, online optical defect scanners, basis weight monitoring |
|
Laboratory Testing |
Flat Compression Test (FCT), Drop & Impact Testing, Cross-Hatch Print Adhesion (ASTM D3359) |
Packaging & Export Specifications
|
Packaging Aspect |
Specification Detail |
|
Protective Wrapping |
Waterproof PE stretch film wrapped with protective cardboard corner guards |
|
Palletization |
Solid wooden pallets (ISPM-15 fumigated) or heavy-duty recyclable plastic pallets |
|
Container Loading |
Optimized stacking plans engineered to maximize volume (20GP / 40HQ) and prevent warping |
FAQ
Q: What is an Extruded PP Hollow Core Board?
A: An Extruded PP Hollow Core Board is a lightweight, twin-wall polypropylene panel produced via continuous extrusion. Internal structural ribs form hollow flutes, offering a high strength-to-weight ratio ideal for packaging, protective sheets, signage, and industrial fabrication.
Q: How do I select the right GSM (Basis Weight) for my project?
A: The required basis weight depends on the load-bearing requirements of your application. For lightweight protective dividers, 350g–500g is common. For heavy-duty industrial layer pads or stacking totes, 900g–1500g+ is recommended.
Q: Can PP Hollow Boards be recycled at the end of their lifecycle?
A: Yes, PP hollow boards are made from 100% recyclable polypropylene plastic. They can be melted down and re-processed into secondary industrial plastic products, supporting circular economy initiatives.
Q: How long does surface corona treatment last for printing?
A: Our high-energy corona treatment maintains print-ready dyne levels (>42 Dynes/cm) for up to 6 months under proper indoor storage conditions (cool, dry, away from direct sunlight).
Q: What information is needed for an accurate technical quote?
A: Please specify Panel Dimensions (Width x Length), Thickness, Basis Weight (GSM) or Application Load, Color, Processing Requirements (Cutting/Printing/Sealing), Quantity, and Delivery Port.
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